Evolving ways of life from generation to generation has caused the world to be dynamic. Technology has impacted this dynamic world significantly. Development in technology has served to become the foundation of adapting automation and virtual engagements over the years. Manufacturing is one of the major sectors that is continuing to benefit from advanced technology to meet the needs of global markets.
It is crucial to define and learn about the Modern World and Manufacturing Automation to understand the relation between the two domains. Therefore, two questions are to be briefly answered.
The modern world is often identified with sophistication in accomplishing tasks / jobs / projects / assignments or any work in general. Additionally, the Modern world is characterized by an era defining event / invention that has marked the sturdy transformation from the legendary to the new. Emerging technology and the progress in innovation occupies the position of an era defining event / invention. Therefore, the modern world can be perceived as a phase that has witnessed and benefitted from technological advancements.
The use of equipment to automate production processes or systems is identified as manufacturing automation. The end goal of manufacturing automation is to enhance industry operations efficiency by increasing production capacity, reducing cost and achieving orderly factory maintenance with decreased unplanned downtime.
Manufacturing automation has become more associated with the use of machines to reduce manual work. Electromechanical systems programmed to perform manufacturing processes are recognized to serve automation in manufacturing.
Though the modern world is well associated with manufacturing automation, it reflects the phase Industry 4.0. Tracing the trajectory of advancement in technology is pivotal in understanding industry 4.0 and manufacturing automation. Explore briefly the phases of technological advancements from industry 1.0 to industry 4.0.
Each type of manufacturing automation is designed and engineered to meet requisites of special kind associated with a particular manufacturing industry. Therefore, understanding the types of automation in manufacturing equips decision making in the adoption of the right kind for specific industries. Manufacturing Automation of the Modern World.
The modern world is a witness to innovation and invention of advanced technology that is catering well in the automation of processes of manufacturing. The industry has experienced revolutionary change that has defined the production of goods and rendering of services over the years. The modern world manufacturing automation has benefits that are unique to its application in manufacturing.
With manufacturing automation of the modern world, specifically of industry 4.0, cyber-physical systems and IIoT technology connect machines, create networks, capture real-time data and enable processes to run without reduced manual operations. Manufacturing automation creates intelligent factories that operate with advanced algorithms interpreting data to facilitate assembly-line operations and other procedures.
Automation of manufacturing creates increased scope of productivity. It is the result of data analytics produced by IIoT technology with connected systems that enable prior assessment of asset potential production, planning of asset estimated production with preparedness that enhances actual production through sustained maintenance. Unplanned downtimes are significantly reduced with data acquired by machines and thereby supports increased productivity.
One of the predominant features of manufacturing automation of the modern world is its ability to capture data generated by manufacturing equipment / assets to optimize production efficiency, cut costs to factory floor operation, maintain product quality with lessened human intervention. Real-time data by assets involved in manufacturing processes helps keep check of asset health and better equips monitoring with active planned maintenance, lowering the risk of wastage and unaccounted asset failures.
A benefit of real-time monitoring provided by manufacturing automation is preventive and predictive maintenance. Predictive maintenance is critical in facilitating preventive maintenance by offering advance asset and factory operations maintenance with transparent machine metrics provided with real-time equipment data. Predictive maintenance helps establish prior planned and structured maintenance schedule that allows preventive maintenance of factory assets.
Manufacturing automation of the modern world empowers industries to practice sustained compliance to their product manufacturing with networking and internet connected factory assets. In addition, compliance with regulatory authorities becomes much easier with reliable reporting acquired with automation of processes and data transparency.
Calculation of OEE and TEEP becomes a less tedious task with access to real-time data offered by smart systems configured to manufacturing equipment throughout the factory. Reports and stats are generated from time to time with automation and therefore keeps a check of machine capacity, usage, health and other corresponding aspects.
Automation in manufacturing using technology of industry 4.0 caters to offer improved workplace safety. Workplace safety is ensured with real-time monitoring of the entire factory besides equipment monitoring that keeps check of possible hazards prior to possible workplace disaster.
SFactrix.ai is an intelligent manufacturing software engineered to power-up automation in manufacturing industries. The SFactrix.ai is built to accommodate entire factory floor management in the pursuit of automation. Some of the significant features of SFactrix.ai that transforms traditional factories to smart factories are as follows:
To conclude, the modern world has introduced advanced manufacturing automation to suit the dynamic nature of production sophistication. Manufacturing automation of the modern world serves as a solution to eradicate problems associated with modern manufacturing. SFactrix.ai as an intelligent solution to automation in manufacturing helps industries achieve industry 4.0 and develop business prospects with reliability.