Performance can be defined as the speed of production to its maximum attainable speed (as mentioned in the specifications). The losses occurred due to lack of performance is called Performance Loss. Performance Loss is mainly because of
- Micro stops
- Slow Cycles
Micro stops: When the machine stops for a very short time (a minute or less) due to frequent interruptions like misalignment of machinery parts, incorrect settings, jams, miss-feeds, blocked sensors etc. is called Micro stops. Unlike downtime, micro stop is for few seconds or just for a minute.
Slow Cycles: When the machine runs slower than its actual desired speed (mentioned in the name plate) is called Slow Cycles. This may be due to performance limitations, material quality, oil leaks, age of the machine, poor maintenance etc.
Slow Cycles may lead to poor quality of production, slower production rate, wastage of resources and power etc. Hence it is important to keep these losses minimal for efficient operations.